Mold Development & Support
Starting from product drawings, structure and mold development are discussed. Molds are stored by series in the workshop to support component production for different models.
MANUFACTURING & QUALITY
Manufacturing
From mold development and injection molding to hardware processing and product testing. Step into TIANYU's production site to see the manufacturing processes behind telescopic handles, casters and luggage accessories.
Discuss Product Requirements
From molds to accessories, step into the processing site.
Telescopic handles, casters and luggage accessories involve molds, plastic molding and hardware processing. See how these processes are carried out on specific equipment and components in TIANYU's workshop.
Hardware Processing & Punching
Processing steps such as hardware stamping and punching gradually form tube fittings and other metal components into the structures required by the product.
Riveting & Component Connection
Components are connected through processes such as riveting. Specific connection points and assembly methods are determined based on product structure and confirmed samples.
Quality must also be verified in use.
Extension, retraction, loading and movement are everyday actions that accessories encounter. TIANYU conducts corresponding tests to observe product performance under these conditions.
- Extension/Retraction Test
- Repeatedly extending and retracting to observe whether the telescopic handle operates smoothly.
- Load Test
- Checking the performance of the telescopic handle and its connections under a set load.
- Vibration Test
- Simulate repeated lifting and vibration to check whether the connection is secure.
- Bump Test
- Simulate bumps during movement to check the fit between the luggage and the wheel set.
Test items, load and number of cycles are determined based on the specific model and requirements confirmed by both parties.
Step-by-step confirmation from drawings to delivery.
Existing models can be discussed directly for matching. When a new structure needs to be developed, clarify drawings, samples and usage requirements before proceeding to the next steps.
Design & Drawing
Discuss usage, dimensions and installation position to define the product structure.
Mold Development
Evaluate whether existing molds can be used; develop new molds when necessary.
Sample Confirmation
Check appearance, dimensions and trial assembly, then proceed with production after confirmation.
Production Inspection
Organize production according to confirmed requirements and arrange corresponding inspections based on the product.
Shipment Inspection
Verify products against delivery requirements and complete pre-shipment inspection.
Your next product starts here.
From an idea for mobility to a product solution that fits you.